Epoxy Powder Coated Busbar Insulation

Epoxy is a dielectric thermosetting dry powder that is melted to flow over the busbar to provide electrical insulation.

Epoxy powder coated busbar insulation.

Powder coated conductors offer significant advantages in a system s overall efficiency by providing improved airflow space optimization and reliability along with reduced voltage drop and component count. Epoxy powder coated insulation offers a high dielectric strength while creating durable insulation impervious to most elements and allows for closer busbar location in a system ideal for single conductors or multiple conductor assemblies that may have numerous forms. Multi level assemblies can be produced with. It costs less than plastic per linear foot meter.

Busbar coating guideline with epoxy coating powder. In this arti cle we will explain how to use epoxy coat ing pow der to prop er ly coat bus bars both alu minum or cop per. Epoxy powder coating is also suited for insulating thick conductors in addition to conductors with multiple electrical contact points. Responsive manufacturingtm responsive manufacturingtm epoxy powder coated busbar insulation product guide epoxy powder coated busbar insulation product guide 4 5 epoxy is a dielectric insulation material with a manufacturer s insulation rating of 800 volts mil 001 at a minimum of 10 mils 010.

Furthermore the insulation is only 0 25 mm thick so it s less bulky than traditional methods making it lighter than traditional sleeving. Epoxy powder coating is replacing mylar. July 23 2015 december 13 2018 chris perabo. The first is the fluidizing process the part is heated then dipped into a bed of epoxy powder that has been fluidized with air.

Epoxy coating powders busbar insulation permalink. Plastic sheathing is a traditional method and it s pretty easy to do but it has shortcomings. Solepoxy is one of the few american coating powder suppliers with switch panel rated material solepoxy supports many of the world s top electrical equipment manufacturers. Upon completion of the spray process parts are moved into an oven for curing using epoxy powder coating as a dielectric insulator for busbars is a proven and recommended technique for providing superior protection to electrical components.

Epoxy has higher operating temperature. Epoxy powder coating is an electro static process so regardless of how complex shape the busbar is it can be coated as the insulating powder is attracted to the metal.